Biomass Fuel for process horizontal Steam Boilers

Using Biomass fuel for Process horizontal Steam Boilers Technical Report shows if the moisture content is too low for a given boiler design, combustion temperatures will increase and potentially cause problems with both flue emissions and ash-melting behaviour. Wood ash typically melts only above 1300 C, but other herbaceous fuels have ash-melting temperatures of ~ 1100 C. At excessive combustion temperatures, ash particles will condense on boiler tubes, heat exchangers and other boiler components and lead to corrosion or other irreparable damage to boiler parts.

During the combustion of palm shell, the heat generated is higher than ordinary biomass fuel, and its chemical properties is to reduce low greenhouse gas emissions. As an energy-saving and environmentally friendly fuels, palm shell fired china high efficiency biomass steam boiler has a wide application, besides applied in oil refinery, it is also used in power plants, cement plants, food industry, paper mill, textile mill, electroplating factories, printing and dyeing and many other fields.

At 10:00 on September 6 and more, Harbin, a business is the purchase of a new boiler equipment installation, commissioning process when staff at a boiler pressure gauge index found that the performance of the boiler abnormal, but not so the commissioning personnel when the next step, a sudden loud noise, boiler explosion, a huge flame and furnace pressure debugging of oil spray everywhere, four commissioning personnel are subject to varying degrees of injuries, was taken to hospital for treatment .

Boiler is an energy conversion device, by entering the fuel to the boiler, chemical energy, power, etc., outputs a constant steam heat, hot water or organic heat carrier, to provide support for the heat industries. Meanwhile, the boiler is also a special equipment has a certain risk, when the boiler installation, commissioning, operation, etc., be sure to boiler operation safety first.

Now, Xiao Bian to operational safety considerations gas boiler summarize, we can refer to.

First, start, boost, steam supply

1, before the start of the preparatory work

Internal and external check: Check boiler, burner, a good state of the accessory device; action safety accessories, each of the valves, such as flexible instruments, the correct position.

Check the line voltage to meet the requirements, a variety of normal switch position, respectively, various auxiliary pump starts operating, the burner fan, oil pump is normal.

Boiler Feed: exhaust valve opening, to ensure the normal water level (just below the water level).

2, start

Firstly purging the furnace, induced draft fan suction time is usually about 10 minutes to ensure that no residual gas in the furnace, passing substitutions, and ignition for combustion air supply.

After firing is completed according to the adjustment amount of load required for combustion, the boiler into normal operation.

During startup, to closely monitor changes in water level, water boiler accident or occurrence textile full of water accidents.

Second, the normal operation

1, the water level

Fuel gas-fired boiler water table should be the red line indicating the high, medium and low water level, the operation shall not exceed the maximum safe level or below the minimum safe level.

Rinse water table at least once per shift, when there is suspicion of running water, rinse should always check.

2, steam pressure

Red lines indicate the working pressure gauge should have, so sensitive and reliable, the trap should be flushed at least once a week.

3, safety valve

Safety valve should seal intact, no leakage; once a week manually (or automatically) emission test, and begin start pressure, opening pressure, reseating pressure and test time, participants, etc credited maintenance log book u, for future reference .

4, sewage

Proceed as boiler water quality requirements of water quality testing personnel under the guidance of class 1 or 2 times sewage, sewage incident not too long, generally no more than 10 minutes.

Sewage should (preferably when shutdown), should be closely monitored sewage water level changes, and pay attention to safety at the time of low load, low pressure, high water level.

Many boilers when sharing a sewage mains, while sewage is prohibited.

Third, shutdown

1, the normal shutdown

After normal boiler shutdown should generally be reduced boiler load operation, press the boiler shutdown procedure. Actuated pump water to high water level, pressure steam boiler to be dropped after 0.3MPa flushing water table and sewerage operations, and finally close the raft, cut off the power supply control cabinet, wipe equipment, clean up the environment and health, For water, the water temperature should be below after 70 ℃, before proceeding.

2, emergency shutdown

When the boiler operation in the following situations should immediately shutdown:

Furnace water level drops below the minimum water level gauge visible edges.

Increasing water supply and other measures, but digital still continue to fall.

Boiler water level exceeds the highest visible water table level (full of water), the water still can not see the water level.

All water supply system water pump failure or malfunction, not water to the boiler.

Water gauge or safety valve all the failures.

Endanger the boiler element is damaged and the safety of operating personnel.

Combustion equipment damage, or furnace wall collapse and other red-hot boiler structure is a serious threat to the safe operation of the boiler.

Other anomalies endanger the safe operation of the boiler.

3, maintenance

Before maintenance work should be well prepared, as before entering the drum interior work, must be of sufficient strength to connect all of the metal blocking plate spaced reliable steam, water, sewage and other operation of the boiler pipes, and the drum manholes and hand holes (boiler shell) is opened, so that air convection period.

After the completion of preparations to repair. Should ensure that the quarterly frequency of boiler maintenance and repair of the year.

Advances in technology to the boiler industry into new and innovative ideas, now the boiler manufacturers boiler are easy targets toward the operation forward, but in the use of the boiler, improper operation or other quality problems still exist, these failures will It is causing the direct cause of the explosion boilers. Therefore, when using the boiler must be in strict accordance with safety practices boiler, security incidents strangled in the cradle.

Steam boilers What is the function? Too much in the form of china high efficiency biomass steam boilers, took an ordinary four tons fast load steam boiler, for example. There are heating and hot water boiler bath for two purposes. Hot water boiler by circulating hot water circulation pump hot water holding tank, the tank hot water heating cycle can be achieved bath object; hot water boiler by circulating hot water circulation pump heating conduit, through the heat sink (radiator) people can achieve heating requirements; hot water boiler and hot water circulating pump with heat exchanger can be achieved bathing and heating dual function. Biomass boiler is a kind of boiler to biomass energy as a boiler fuel called biomass boilers, steam boilers into biomass, biomass hot water boiler, biomass stove, biomass thermal oil heaters, vertical raw biomass boilers, biomass boilers and other horizontal. Works steam boiler water is heated and converted to steam in the steam drum, the fire gives off heat in the furnace. Let me talk boiler, say the pot. This boiler is a water-cooled drum boiler. Around the drum in the two regions is provided two return tubes pyrotechnics, smoke box and in front of the drum to turn back. In the boiler drum and the lower connection between the tank, a downcomer and a cooling pipe, constituting the framework of the combustion chamber. An upper drum provided with a vapor separator, in order to reduce the outflow of water from the steam. Heating surface of the pot to the drum, and a lower cooling pipe pyrotechnic tube. A combustion section and drive means consisting of a chain grate, a combustion chamber pot grate frame composed of frame. It is surrounded by refractory material. By the combustion of the coal into the coal hopper, the thickness of the coal seam is controlled by the gate, while the air is sealed in front. Blast into the lower part of the combustion chamber is the place, this big boiler resistance, it is necessary to force the blast. Burning ash through the rear grate Eagle iron is discharged, and the outside of the furnace through the slag discharged from the device. Smoke from the rear of the boiler, the boiler return pipe from the first pipe, the second pipe from the reflux to the back, and then enters the precipitator ash is then discharged through the chimney draft fan. Induced draft fan is not only the smoke emissions, but also the negative pressure necessary for operation of the boiler. Steam boiler is a pressure vessel, the safety device is essential. Basic boiler water level gauge, pressure gauge, safety valve, thermometer, water can be added at an upper portion of the electric pump pressure, when the pump power and steam may also be used. Boiler water must be softened, and water treatment equipment.